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INNOVATIVE PRODUCT DESIGN and CONSULTING:
Using such research techniques as observations, interviews, and the product's uses, the designers investigate the customer's concept in order to design a product which meets all of their needs. Drawing on a combination of user research and technological possibilities, our designers use your concepts to create useable working products, tools, and machinery ready for market.
NOTE: This process may involve multiple rounds of brainstorming, discussion, and refinement.
CUSTOM TOOL DESIGN:
Our industrial designs use research, sketching, comparative product research, model making, prototyping and testing to refine. Product characteristics specified by the designer may include the overall shape of the object, the location of details with respect to one another, colors, texture, sounds, and aspects concerning the ergonomic use of the product. Additionally our designer may specify aspects concerning the production process, choice of materials and the way the product is packaged. The use of our designers may lead to added values by improved usability, lowered production costs and more effective products.
SPECIAL PURPOSE MACHINE DESIGN:
The design, development and manufacture of special purpose machinery, custom machinery, industrial automation and production equipment designed to solve manufacturing problems. We have built special purpose machinery, designed control systems and automation for many industrial sectors. In every case, the confidentiality of customers' commercial or technological information is strictly maintained. Our aim is to design special purpose machinery that is as simple as possible while meeting the client's specifications. Typically the processes are automatic or manual assembly, drilling, milling or welding machines in any combination desired to meet our customers need. In this way we produce special purpose machinery, industrial, and factory automation that is very reliable and cost effective. Special purpose assembly lines are designed to produce a product. They may be for new products, or retooled to incorporate the current refinements and changes.
MECHANICAL DESIGN:
Mechanical designers create a broad spectrum of parts, tools, assemblies, and machines. They typically focus on power-producing machines (such as motors, turbines, and engines) and power-using machines (such as robots, and machine tools). We can provide you with a complete design package, from Solid Modeling and Finite Element Analysis through 2D and 3D detail drawings, as required.
JIG AND FIXTURE DESIGN: HOLDING, GLUING, and CHECKING FIXTURES
How best to reduce the assembly or manufacturing time of a product, is crucial to improving its quality and profitability. The correct design of special purpose jigs and fixtures is an integral part of the development cycle. From simple drill jigs that feature integral hardened bushes for longevity, through to complicated work holding fixtures suitable for clamping and subsequent machining, there is a need to understand the exact needs and requirements particular to each project. By factoring in the anticipated usage and the work environment that the fixture will be used, a cost effective solution can be designed that is suitably robust to ensure a long and trouble-free service life. Correctly designed, a fixture can eliminate scrap and dramatically increase production output. Correct ergonomics of a fixture can also improve operator performance and reduce or eliminate repetitive stress injuries.
DESIGN OF SPECIAL LIFTING DEVICES:
Our designers assist manufacturers in almost every industry to provide ergonomic handling solutions utilizing a variety of standard and custom designed lift assist devices. Highly repetitive manual lifting of heavy awkward loads can contribute to back, neck, shoulder, and wrist strain. By eliminating these unnatural motions, the risk of a repetitive stress injury can be greatly reduced. Special lifting devices can be more productive than manual handling, especially when long work hours and fatigue are considered as contributors to costly repetitive motion musculoskeletal and back injuries.
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